The new 2010 Kawasaki KLX110 is a big hit! Updated styling, electric start, and adult sizing (L model) make this the
playbike to have in 2010. With the new bike comes some confusion as to what hop-up parts fit from the old models. We've
put together this guide to help you get the most from Kawasaki's newest offerings. If you have any questions, feel free
to give us a call at 888-MOTO-BBR!
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2010 KLX110 |
2010 KLX110L |
Air Filter and Bracket Notes:
Standard air filter and shroud bracket fit both new models |
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U-Flow Air Filter Assembly Notes: U-Flow filter kit fits
both new model bikes. |
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Big Bore Kit: 130cc Notes: This kit requires professional boring of your stock cylinder. |
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Big Bore Kit: 143cc Notes: The new KLX's come equiped with a decompression camshaft. This new camshaft uses a different timing chain and our BBR grind camshaft will not fit. As a result we now offer the 143cc kit without the camshaft. We are working on a performance camshaft for these new models. |
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Big Bore Kit: 160cc Notes: This kit fits with case boring (same as older models). |
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Brake Pedal Notes: BBR's billet
aluminum brake pedal fits the non-L model bike without modification. For
the L-model two small spacers are required (now included) as well as the use of the BBR
Kickstarter. |
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Carb Kit Notes: Carb kit fits the
new model bikes without modification. We recommend using the U-Flow air
filter for best performance. |
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Chain Guide Notes: The chain guide
mount is moved on the new KLX's and requires a spacer for proper alignment.
The 2010 chain guide include the spacer (340-KLX-1112). |
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Hydraulic/Manual Clutch Conversion Notes:
For the non-L model this conversion kit adds a manual clutch. |
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Manual Clutch Cover Notes:
For the non-L model this conversion kit adds a manual clutch. Must use Takegawa HD clutch
or the Kitaco Primary Drive Gear (410-KLX-1181). |
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HD Clutch Kit Notes: Replace the 5
disc OEM clutch with a 6 disc performance clutch. Can be used with the Takegawa
manual clutch cover or the Hydraulic Manual Clutch Conversion for the non-L
model. |
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Clutch Removal Spacer Notes: For
use with the Hydraulic Manual Clutch Conversion on the non-L model only. |
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Clutch Springs Notes: BBR has heavy
duty clutch springs available for both the non-L model and the L model (they are
different). |
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Damping Rods Notes: BBR's standard
damping rods fit the non-L model only. |
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Rear Disc Brake Kit Notes: BBR's
disc brake kit fits the non-L model bike only. We are working on an update
to fit the L model. |
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Exhaust System - D2 Notes: BBR's
standard D2 Exhaust System fits all years and both models. |
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Exhaust System - D2 Big Bore Notes:
Due to frame changes, our old "Big Bore" exhaust will not fit the newer models.
We have created a new exhaust that fits all years and both 2010 models. |
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CancelCore Quiet Exhaust Insert Notes:
The BBR Cancel Core will fit all BBR exhaust systems that use a removable spark
arrester screen. |
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Skid Plate Notes: BBR's
standard skidplate fits without modification. |
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HD Footpeg Bracket Notes: BBR's
standard footpeg mount fits without modification. |
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Footpegs Notes: IMS footpegs fit
without modification. |
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Fork Springs Notes: BBR's standard
fork springs fits the non-L model. The L model requires spacers (included
with 650-KLX-1305) . |
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Shock Springs Notes: BBR's standard
shock spring fits the non-L model. We are developing a new spring for the
L model bike. |
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Rear Shock, Elka Notes: Fits non-L
models. Can be used on L model bikes to lower the rear suspension 1 inch. |
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Rear Shock, Fox Notes: Fits non-L
models. Can be used on L model bikes to lower the rear suspension 1.5
inches. |
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Rear Suspension Kit Notes: BBR has
developed a new rear suspension kit for the 2010 KLX's. A two position
upper shock mount allows it to fit both 2010 models and 2009 and older models (±
1 inch). |
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Gas Cap Notes: Both 2010 models now use the
larger BBR "X" gascap. This is the same cap as the KLX140. |
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Graphics Kit Notes: This is the
Monster Phantom graphics kit redesigned for the new 2010 plastic |
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Handlebar Kit Notes: BBR's standard
bar kit fits the 2010 KLX110's. You will not use the BBR kill button
on 2010 models. |
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Kick Starter Notes: BBR's
kickstarter fits both model 2010 bikes |
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Output Shaft Notes: BBR's output
shaft fits both model bikes (and all 2003 and newer KLX110s). |
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Primary Drive Gear Notes: For use
with the Hydraulic Manual Clutch Conversion kit on the non-L model only. |
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HD Cylinder Studs Notes: Heavy duty
cylinder stud and nut set resist stretching in high performance KLX/DRZ110
engines. Fits both models. |
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HD Valve Springs Notes: Fits both
models. |
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Rims Notes: Fits both models. |
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Rim Lock Notes: Fits both models |
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HD Spokes Notes: Fits both models. |
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Shift Lever Notes: Fits both
models. |
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Sprockets Notes: Fits both models. |
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Steering Stem Nut Notes: Fits both
models. |
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Tall Seat Assembly Notes: The 2010
KLX110's use a different seat mount. We are working on a new seat. |
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Tires Notes: Fits both models. |
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Tubes Notes: Fits both models. |
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